Uruganda rw'ibiryo by'ingurube rw'Abadage rwageze ku musaruro wa pellet 10 uhoraho wa TPH hamwe na Hongyang SZLH508 Ring Die Pellet Mill

Incamake y'Ubuyobozi

Isosiyete ikora ibiryo by'ingurube mu bunini buri hagati i Lower Saxony, mu Budage, akarere gatanga hafi 30% by'ibiryo by'ingurube mu gihugu, yashyizeho uruganda rwa Hongyang Machinery's SZLH508 ring die pellet mill mu ntangiriro za 2025 nk'igice cyo kuvugurura umurongo w'umusaruro. Nyuma y'amezi umunani ikora idahwema, uru ruganda rwamaze gutanga umusaruro wa toni 10 ku isaha (TPH) hamwe na Pellet Durability Index (PDI) irenga 96%, mu gihe ikoreshwa ry'ingufu ryagabanutseho 12% ugereranije na sisitemu ya flat-die yabanje. Iyi nyigo igaragaza ibipimo ngenderwaho byo guhitamo, uburyo bwo gushyiraho, n'amakuru y'imikorere yo mu minsi 240 ya mbere y'imikorere, itanga ahantu ho kwibanda ku nganda z'ibiribwa z'i Burayi zisuzuma ivugurura ry'ikoranabuhanga rya ring die.

1. Imiterere y'inganda: Umusaruro w'ibiryo by'ingurube byo mu Budage

Ubudage ni bwo bucuruzi bw'ingurube bunini mu Muryango w'Ubumwe bw'u Burayi, bufite ingurube zigera kuri miliyoni 21.2 mu bubiko kugeza mu Gushyingo 2023 (Statistisches Bundesamt, 2024). Igihugu gikora toni zirenga miliyoni 24 z'ibiryo by'ingurube buri mwaka, muri zo ibiryo by'ingurube bingana na 38% - hafi toni miliyoni 9 (FEFAC, 2024). Saxony yo hepfo na Rhine-Westphalia y'Amajyaruguru byose hamwe bicumbikira abarenga 60% by'ingurube zuzuye mu gihugu, bigatuma iyi nzira iba ahantu hakunze gukoreshwa ibiryo by'ingurube mu Burayi.

Urwego rw'ibiribwa by'inyongera mu Budage rukora hakurikijwe amategeko akomeye agenga ibiribwa: Itegeko ry'Isuku ry'Ibiryo by'Ubwongereza (EC No 183/2005), Itegeko ry'Ibyokurya by'Ubwongereza mu Budage (FuttMV), na sisitemu yo kwemeza QS Qualität und Sicherheit GmbH. Ubwiza bw'ibiryo bupimirwa ahanini na PDI n'ijanisha ry'amande si ikintu gikundwa n'ubucuruzi gusa ahubwo ni igipimo cyubahiriza amategeko gifitanye isano n'imisaruro y'imibereho myiza y'amatungo n'ibipimo byo kugogora intungamubiri.

Inganda zo mu Budage zitunganya ibiryo zigura ibikoresho byo gucukura mu nganda zo mu gihugu no mu zindi nganda zo mu Burayi. Ariko, kwiyongera kw'ikoreshwa ry'imari n'ibiciro by'inganda zikora ibikoresho byo gucukura mu n ...

2. Umwirondoro w'umukiriya n'ikibazo cy'imikorere

Umukiriya witwa “Betrieb M” ugamije ibanga akorera uruganda rumwe rw’ibiryo by’ingurube hafi ya Oldenburg muri Lower Saxony, rukorera imirima 12 y’amasezerano yo kurangiza imirimo n’ibikorwa bitatu byo kuva mu mirima kugeza mu mpera ya kilometero 60. Umusaruro w’umwaka mbere yo kuvugurura wari toni zigera ku 28.000, ugizwe n’umurambararo w’ibice bitandatu (milimetero 2.5 kugeza kuri milimetero 4.5) mu bwoko bune bw’ibinyampeke: intanga, ihinga, irangiza, n’ingurube yonsa.

Mbere ya 2025, Betrieb M yakoreshaga inganda ebyiri za pellet icyarimwe, buri imwe ifite agaciro ka 5 TPH ariko gake cyane yageraga ku musaruro urambye urenze 4.2 TPH. Imbogamizi nyamukuru zari izi zikurikira:

1. Kudahinduka kw'umusaruro: Ingano y'umusaruro yahindutseho ± 18% mu mpinduka bitewe n'uko imodoka zigenda zishira, bikaba byarasabye abakora akazi ko guhindura kenshi umuvuduko w'imashini zikoresha umwuka ushyushye n'umuvuduko w'ibikoresho. Igenzura ry'imbere mu gihembwe cya gatatu cya 2024 ryagaragaje ko hari ibintu 62 bitateganijwe byabaye mu gihe cy'iminsi 90, muri byo 41 byatewe no kuziba kw'imashini zikora pellet cyangwa ingendo nyinshi za moteri.

2. Ubwiza bwa pellet budahuye: Agaciro ka PDI kapimwe hakoreshejwe ikizamini cya Holmen NHP100 kuri buri ISO 17830 kangana na 92.3% ku duce twa 3.5 mm two kurangiza, munsi y’igisabwa na QS cya ¥ 95% ku biryo by’ingurube. Inzobere mu mirire y’uru ruganda yavuze ko ibiryo by’ingurube byari impuzandengo ya 4.8%, bigatuma imyitwarire yo gutoranya ibiryo yagaragaye mu ngurube zororerwamo ndetse n’ubwiyongere bwa 1.7% mu guhindura ibiryo by’ingurube (FCR) ugereranije n’ibipimo bya pellet byapimwe ku irembo ry’uru ruganda.

3. Ingufu nyinshi: Imiterere ya flat-die yakoreshaga 18.2 kWh kuri toni y'ibiryo bya pelleted (byapimwe kuri moteri nkuru), ubuyobozi bwafashe 10-15% hejuru y'ibipimo ngenderwaho by'inganda ku buryo bwo gukora ring die bufite ubushobozi bungana (amakuru ya FEFAC compound feed production, 2023).

4. Amafaranga y'ikoreshwa mu kubungabunga: Imikorere yo gusimbuza dive na roller yanganaga n'amasaha 800-1.000 yo gukora, bivuze ko habayeho impinduka zigera ku 10 ku mwaka kuri buri mashini. Buri mpinduka yasabaga amasaha 3.5-4 yo guhagarara kugira ngo ikonje, igabanurwe, isimbuzwe, kandi isubirwemo.

3. Guhitamo ibikoresho n'impamvu za tekiniki

Betrieb M yatanze icyifuzo cy’ibiciro (RFQ) hagati mu 2024 ku batanga ibikoresho batandatu b’Abanyaburayi batatu n’Abanyaziya batatu. Ibipimo ngenderwaho byo gusuzuma byapimwe ku buryo bukurikira: umusaruro uhoraho (30%), ubwiza bwa pellet buhamye (25%), gukoresha neza ingufu (20%), ikiguzi cyose cyo gutunga (15%), n’igihe cyo gutanga/gutanga ibikoresho (10%).

SZLH (HYPM)508 ya Hongyang Machinery yatoranijwe nyuma y’igerageza ry’ikigereranyo ryakorewe mu kigo cy’igerageza cya Hongyang i Changzhou muri Nzeri 2024, aho Betrieb M yohereje toni eshatu z’umuti wayo bwite wo kurangiza (ibiryo by’ibigori na soya, poroteyine 14.7%, fibre 3.9%) kugira ngo bipimwe. SZLH (HYPM)508 yagezeho:

- Impuzandengo y'umuvuduko: 10.3 TPH mu gihe cy'amasaha 4 yo kwiruka ubudatuza (ubugari: 4.0 mm 70/70 mm, igipimo cyo gukanda ni 1:8.5)

- PDI: 97.1% (Holmen NHP100, 60-isegonda)

- Ingufu zikoreshwa ku buryo bwihariye: 15.6 kWh/toni ku muhanda munini

SZLH (HYPM)508 ni icyuma gikoresha umukandara gifite umurambararo wa mm 508 imbere, moteri nkuru ya 160 kW, hamwe n'uburyo bwo gukwirakwiza moteri ebyiri. Ibintu by'ingenzi byayitandukanyaga birimo icyuma gikonjesha icyuma kitagira umugese gifite uburebure bwa metero 2.5 gitanga igihe cyo kongerera ingufu amasegonda 45-90 (gishobora guhindurwa binyuze mu nguni y'umukandara), sisitemu yo gukonjesha icyuma gikoresha umwuka ituma icyuma gikonjesha gihinduka mu minota iri munsi ya 40, hamwe na sisitemu yo kwisiga ikoresheje ikoranabuhanga ifite igihe cyo gusiga amavuta gihuzwa n'amasaha yo gukora n'ingano y'amatoni.

Umuti wose washyizweho ugizwe na: SZLH(HYPM)508 ring die pellet mill, HYSC-3.0 twin-shaft paddle conditioner, HY-FD2000 forced feeder, hamwe na panel ihuza PLC hamwe na Modbus TCP itumanaho kuri sisitemu ya SCADA y’uruganda isanzwe. Gushyiramo byarangiye muri Gashyantare 2025 mu gihe cy’iminsi 5 yari iteganyijwe yo gusana, aho Hongyang yohereje injeniyeri ebyiri zo kugenzura, guhuza no gupima imizigo.

4. Ibisubizo by'imikorere: Mutarama-Kanama 2025

Nyuma y’icyiciro cyo gutangira (iminsi 30 ya mbere, aho umusaruro wazamutse buhoro buhoro uva kuri 6 ugera kuri 10 TPH), amakuru y’umusaruro w’amezi arindwi yakurikiyeho (Werurwe-Nzeri 2025) yakusanyijwe n’ishami rishinzwe kugenzura ubuziranenge rya Betrieb M. Imbonerahamwe ikurikira igaragaza muri make ibipimo by’ingenzi by’umusaruro:

Iterambere rikomeye cyane ukurikije uko umuhanga mu by'imirire abibona ni ukugabanuka gukabije kw'amande mu gihe cyo kurya. Igerageza rya Betrieb M ku kiraro cy'abahinzi gifite ibiro 400 (uburemere bw'umubiri 25-60 kg, iminsi 42) ryagaragaje ko FCR ya 2.38 hamwe n'udupira twakozwe na SZLH508, ugereranije na 2.44 hamwe n'udupira twakozwe mbere twatanze iterambere rya 2.5%. Nubwo yemera ko ibintu byinshi bigira ingaruka kuri FCR mu buhinzi, umuhanga mu by'imirire avuga ko igice gifatika cy'iyi nyongera giterwa no kugabanuka kw'ibiryo byangiritse bitewe n'imyitwarire yo gutoranya.

Kuzigama ingufu za 2.8 kWh kuri toni, bikubye toni zigera ku 28.000 buri mwaka, byatanze kuzigama kWh 78.400 buri mwaka bingana na toni 31 za CO2 hakurikijwe amashanyarazi yakoreshejwe mu Budage mu 2024 ya 0.395 kg CO2/kWh (Umweltbundesamt, 2024). Ku gipimo cy'amashanyarazi mu nganda cya ¬0.18/kWh muri Lower Saxony, ibi bigaragaza kugabanuka kw'ibiciro birenga ¬14.000 ku mwaka.

5. Ibitekerezo ku bunararibonye bw'umukoresha n'uburyo bwo kubungabunga

Umugenzuzi ushinzwe kubungabunga Betrieb M yavuze ko sisitemu yo gukamura ibyuma bya pneumatic yagabanyije igihe cyo guhindura ibyuma ugereranyije n'amasaha 3.5-4 yabanje ikagera ku minota 35-45, hamwe n'umukoresha umwe n'umufasha umwe. Sisitemu yo gukamura ibyuma yikora yakuyeho gahunda yo gukamura ibyuma buri munsi y'amanota umunani ya buri mashini, iyisimbuza igenzura rya karitsiyo kabiri mu cyumweru.

Umuyobozi w’uruganda yavuze ko guhuza Modbus TCP na sisitemu ya SCADA byatanze uburyo bwo kubona neza umuriro wa moteri, ubushyuhe bw’amashanyarazi, umuvuduko w’umwuka ushyushye, n’ibipimo by’ubushyuhe byakurikiranwaga mbere hakoreshejwe gusa isomo ry’intoki. Ubu buryo bwafashije itsinda rya QA guhuza ihindagurika ry’ubuziranenge bwa pellet n’ihindagurika ry’imikorere yihariye, bigabanya igihe cyo gusesengura impamvu y’ubuziranenge kuva ku masaha abiri kugeza ku minota 15.

Habonetse ahantu habiri ho kunoza mu gihe kizaza: icya mbere, umukiriya yasabye ubwoko bwa disiki ihuza (mu mwanya wa disiki ihuza) kugira ngo hashobore kwaguka umurongo wa kabiri, avuga ko byagaragaye ko hari inyungu nke mu kohereza disiki; icya kabiri, ururimi rw'ikoranabuhanga ryakoreshejwe mu gukoresha disiki rwashyizwe mu rurimi rw'ikimandarini, bisaba ko Hongyang akoresha remote kugira ngo ahindukire ajye mu Cyongereza. Kuva icyo gihe Hongyang yavuguruye firmware ya HMI kugira ngo ihindukire ijye mu Cyongereza mu gihe cyo gukoresha imashini zo mu Burayi.

6. Umwanzuro

Uburyo Betrieb M yashyizeho bugaragaza ko uruganda rugezweho rwa ring die pellet rwakozwe n’uruganda rwo muri Aziya rushobora kuzuza ibisabwa mu gutunganya ibiryo by’inyongera, ubwiza bwa pellet, n’uburyo bwo kwizerwa mu gutunganya ibiryo by’inyongera byo mu Budage iyo ibikoresho byagenwe neza mu bijyanye no kubitunganya no gukora. Ibintu by’ingenzi byagezweho byarimo gukoresha pellet mbere yo kugura ibiryo by’umukiriya, inkunga ihagije yo gukoresha aho hantu, hamwe n’imiterere ya PLC ijyanye n’imikorere y’uruganda isanzweho.

Ku nganda zo mu Burayi zo mu cyiciro cyo hagati zihura n’imbogamizi ku bushobozi cyangwa imitungo ishaje yo gucukura, uruhererekane rwa HYPM rwa Hongyang rugaragaza inzira yo kuvugurura ihendutse kandi ihendutse, hamwe n’amakuru y’imikorere yanditse ubu aboneka ku rubuga rw’Abadage. Amakuru y’amezi 8 yagaragajwe hano nubwo yamaze igihe gito ugereranyije n’isuzuma ry’imyaka myinshi akubiyemo amasaha ahagije yo gukora kugira ngo habeho ishingiro ry’ihindagurika rya PDI, ikoreshwa ry’ingufu, n’umutwaro wo kubungabunga.

Hongyang Machinery ikomeje gukusanya amakuru y’imikorere y’iyi porogaramu mu gihembwe kandi izashyira ahagaragara ibyavumbuwe bishya uko ibikoresho bikomeza kwiyongera mu myaka y’akazi.