Uruganda rw'inkoko rwo mu Butaliyani rwagabanyije ingufu ku kigero cya 96.5% na 18% hakoreshejwe uruganda rwa Hongyang SZLH Ring Die Pellet Mill

Incamake y'Ubuyobozi

Inyuma

Ubutaliyani ni bwo bwa kane mu bunini bw’ibiryo by’inyongera mu Muryango w’Ubumwe bw’u Burayi, aho umusaruro wose wageze kuri toni miliyoni 15.6 mu 2025 nk’uko Assalzoo, ishyirahamwe ry’igihugu ry’abakora ibiryo by’amatungo acuruza amatungo abivuga. Urwego rw’inkoko rwonyine rwagize 39.1% by’umusaruro w’igihugu urenga toni miliyoni 6 buri mwaka kandi rukomeje kuba rwo ruyobora inganda z’ibiryo by’Abataliyani. Inyungu muri urwo rwego yarenze miliyari 10.1 z’amayero (+ 3% ugereranyije n’umwaka), ishyigikiwe n’izamuka rya 5.3% ry’ishoramari ry’agateganyo rigamije umusaruro no guhanga udushya.

Ikibaya cya Po mu majyaruguru y'Ubutaliyani ni cyo gicumbikiye inganda nyinshi cyane zitunganya ibiryo by'inganda, aho inganda eshanu za mbere zikora ibiryo by'inganda zikora ibiryo by'inganda zikora ibiryo by'inganda zikora ibiryo by'inganda zikora ibiryo by'inganda zikora ibiryo by'inganda zikora ibiryo by'inganda zikora ibiryo by'inganda, aho Gruppo Veronesi, Amadori, Cargill Italia, Cereal Docks, na Martini Alimentare ari zo zigenzura umusaruro ugera kuri 45 55% by'umusaruro w'igihugu uva mu nganda nini zifite ubushobozi bwo kugera kuri toni 200.000 kugeza kuri 600.000 ku mwaka. Hamwe n'izi nganda nini, hari urusobe rw'inganda zigenga ziciriritse zikorera aborozi b'inkoko bo mu karere, akenshi bahangana ku buryo bworoshye bwo gukora, uburyo bwo gutanga ibiryo bwizewe, no ku buryo ibiryo bihora bihinduka.

AgriFeed Lombardia Srl, iherereye mu ntara ya Cremona nko muri kilometero 80 mu majyepfo y'uburasirazuba bwa Milan, ni imwe muri izo sosiyete zikora ibiryo by'inkoko mu bunini buciriritse. Yashinzwe mu 2003, ifite ikigo gitanga ibiryo by'inkoko ku murongo umwe gifite ubushobozi bwo kubika toni 80.000 ku mwaka, ikora ibiryo by'inkoko byuzuye mu cyiciro cy'abatangiza, abahinga, n'abarangiza. Abakiriya bayo bagizwe n'ubworozi bw'inkoko 28 hirya no hino muri Lombardy na Emilia-Romagna, hamwe bakaba bororera inyoni zigera kuri miliyoni 1.2 kuri buri ruziga hakurikijwe amasezerano yo guhinga n'ikigo gitunganya inkoko mu karere.

Imbogamizi

Mu ntangiriro za 2025, itsinda ry’abakora AgriFeed Lombardia ryatangiye kubona ko umusaruro w’imiyoboro ya pellets ugabanuka buhoro buhoro ariko ukomeje. Umusaruro wa buri munsi wagabanutse uva ku mpuzandengo y’amateka ya 8.0 t / h ugera kuri 7.1 t / h, mu gihe ingufu zikoreshwa zari zariyongereye zigera kuri 14.8 kWh / t. Ku bijyanye n’ishami rishinzwe kugenzura ubuziranenge, igipimo cy’ubudahangarwa bwa pellets (PDI) cyapimwe hakoreshejwe ikizamini cya Holmen NHP100 pneumatic, uburyo busanzwe bwakoreshejwe cyane n’inganda zikora ibiryo by’i Burayi bwari bwaragabanutse buva ku gipimo gihoraho cya 95% bugera ku mpuzandengo ya 91.2%.

Ingaruka zarazamutse mu ruhererekane rw'ibicuruzwa. Amande menshi mu biryo byatanzwe yateje ibirego by'ibigo bitatu bikomeye by'inka bivuga ko ibiryo by'inka byangiritse mu byuma bitanga ibiryo kandi ko igipimo cyo guhindura ibiryo cyagabanutse. Amande yavuye mu buryo bwo kuzuza ibiryo mu buryo bwikora ku ruganda ubwayo yazamutse agera kuri 8.5% by'umusaruro wose, bisaba kongera gukoreshwa byakoresheje ingufu n'ubushobozi. Igihe cyo gukoresha ring die cyari cyagabanutse kigera ku masaha agera ku 1.800 yo gushyiramo pellets mbere yuko imyobo yangirika, gupima ubuso, no kugabanya kwangirika kw'ibiryo byangiza ishingwa rya pellets.

Umucuruzi w’uru ruganda usanzwe utanga ring die, uhagarariye OEM yo mu Burayi, yashyizeho gahunda yo gusimbuza isanzwe, ariko ibiciro byayo byagenwe ku giciro cyiza cyane, mu gihe cy’ibyumweru umunani. Umuyobozi ushinzwe ibikorwa bya AgriFeed Lombardia, Marco Bellini, yashatse ubundi buryo bushobora gutuma habaho impinduka zifatika haba mu kuramba kw’ingufu no mu bwiza bwa pellet, mu gihe agumana uburyo bwo guhuza n’uburyo busanzwe bwo gusohora pellet na steam conditioning system.

Ibisabwa by'ingenzi bya tekiniki byagaragajwe n'itsinda rishinzwe gukora ibi bikorwa birimo:

- Ibipimo by'inganda bihuye n'umurambararo wa mm 4.0 z'urusyo n'ifunguro ry'ibigori-ingano-soya risanzwe mu ndyo y'inkoko zo mu majyaruguru y'Ubutaliyani.

- Igipimo cyo gukanda neza cyakozwe neza kugira ngo gikoreshwe mu gusya neza (ikigereranyo cy'umurambararo wa geometrike 600 650 µm) nyuma yo gusya inyundo

- Ubwiza bw'umwobo buringaniye kugira ngo habeho ubucucike bumwe bw'uduce duto kandi habeho gutandukanya uduce duto mu gihe cyo gutwara no gupakurura umwuka.

- Ibiciro bihiganwa n'igihe cyo gutanga ibicuruzwa kigufi ugereranije n'igihe cy'ibyumweru umunani cy'umutanga ibicuruzwa uriho.

Igisubizo cya Hongyang

Nyuma yo gusuzuma inganda mpuzamahanga nyinshi zikora ibikoresho byo gucukura imigozi, AgriFeed Lombardia yahisemo Liyang Hongyang Feed Machinery Co., Ltd. ishingiye ku buziranenge bw'ibyifuzo bya tekiniki, amakuru y'imikorere yanditswe yavuye mu bigo by'i Burayi, ndetse n'ubuhanga bwihariye bw'iyi sosiyete mu ikoranabuhanga ryo gucukura imigozi no gucukura imyobo.

Hongyang yashinzwe mu 2006, ikora ibikoresho byo gucukura imbunda, ibikoresho byo gucukura imbunda, ibikoresho byo gucukura imbunda, ibikoresho byo kuvanga imbunda, n'ibikoresho byo gukonjesha ibiryo by'amatungo, ibyo kurya by'amazi n'ibyo kurya by'amatungo. Iyi sosiyete yatanze ibikoresho byo gusimbuza imbunda bihuye n'ibicuruzwa bikomeye birimo CPM, Bühler, Van Aarsen, Andritz, na Zhengchang, aho ibicuruzwa byoherezwa mu mahanga hirya no hino mu majyepfo y'uburasirazuba bwa Aziya, mu Burasirazuba bwo Hagati, muri Afurika, mu Burayi no muri Amerika y'Epfo. Ibikoresho byose byo gucukura imbunda bitunganywa ku mashini zicukura imbunda za CNC zikoresha uburyo bwa automatike hakoreshejwe uduce two gucukura twaturutse mu Budage, bigamije kwemeza ko uburebure bw'umwobo buhamye, ubuso burangiye neza, kandi ko ingano yabyo ihamye ikoreshwa mu gucukura imbunda kuri buri bikoresho bikozwe.

Imiterere y'ibikoresho

Isuzumabumenyi rya tekiniki

Ubuhanga mu by'ibyuma no kwirinda kwangirika.Icupa rya SZLH rikozwe mu cyuma gifite chromium nyinshi gifite chromium iri ku rugero rwa 20 22%, gikonjeshwa kugira ngo gikomere ku buso bwa 60 62 HRC hamwe n'ubujyakuzimu bukomeye burenga mm 3.5. Ubu buryo bw'icyuma butanga ubudahangarwa buhebuje ku buryo bwo kwangirika bukunze gukoreshwa mu miterere y'inka zikozwe mu bigori, cyane cyane uburyo bwo gusya uduce tw'ibigori twaseye neza (600 650 µm GMD) duca mu mwobo w'icyuma ku gitutu kirenze 1,200 kg / cm². Porogaramu ya Hongyang yo gusesengura ibikoresho fatizo - ikorwa kuri buri gice cy'icyuma mbere yo gukora imashini igenzura imiterere y'icyuma kandi ikagabanya ibyago byo gutandukana kw'ubukana hagati y'aho ikorwa.

Uburyo bwo gucukura imyobo neza.Bitandukanye n'uburyo busanzwe bwo gucukura bushobora gukora uburebure bw'umwobo uhinduka (± 0.10 mm cyangwa irenga) hamwe n'imiterere idahuye y'ingufu zikoreshwa mu gucukura, Hongyang ikoresha imashini zicukura imbunda za CNC zikoresha ikoranabuhanga ryikora ku buryo bwikora zifite uduce two gucukura twinjijwe mu Budage. Ubu buryo butuma uburebure bw'umwobo bungana na ± 0.03 mm ku myobo yose 7.932 ku gikoresho kimwe, bigatuma uburebure bw'utubuto bungana kandi bukagabanya ubunini bw'utubuto buri mu gikoresho. Imiterere y'utubuto tw'utubuto tw'intambwe eshatu igabanya umuvuduko w'umugongo uhindagurika mu gihe cyo gucukura utubuto, bigatuma ingufu zikoreshwa mu gucukura utubuto zigabanuka nta kwangiza imbaraga zikoreshwa mu gucukura utubuto.

Gutunganya Igipimo cyo Gukanda.Igipimo cy’ubushyuhe (L/d) cya 10.5:1 cyagenwe n’itsinda ry’abahanga mu by’ubuhanga rya Hongyang n’abakozi ba AgriFeed Lombardia, hashingiwe ku miterere yihariye y’inganda. Indyo y’inkoko zo mu majyaruguru y’Ubutaliyani isanzwe igizwe n’ibigori 55 60%, ifu ya soya 20 25%, ifu y’ingano 5 8%, n’ibinure by’inyongera, imyunyungugu, na aside amine. Iyi mvange, ifite ibinure biringaniye bya 3.5 4.5% ku mvange, isaba uburyo bwo gukanda bugera ku gipimo gikwiye cya gelatinization (intego ya 35 40% nk’uko bipimwa n’uburyo bwa amyloglucosidase) nta gushyushya cyane bishobora kwangiza aside amine ziterwa n’ubushyuhe cyane cyane lysine na methionine, byiyongereye cyane mu ndyo y’inkoko zo muri iki gihe.

Ibisubizo

Amezi cumi n'abiri yo gukorana n'imashini ya Hongyang SZLH ring die n'ibisasu bya roller byatanze iterambere rihamye kandi rishoboka ku bipimo byose by'ingenzi by'imikorere.

Kugereranya Imikorere

Ingaruka ku mikorere

Iterambere rya PDI kuva kuri 91.2% kugeza kuri 96.5% rikemura ibibazo bijyanye n’amande byari byarateye ikibazo gikomeye mu mikorere. Kuri 96.5% PDI, ubuziranenge bw’ibiceri mu gihe cyo gutwara ibiryo mu mwuka, kubika ibintu byinshi, no gukwirakwiza ibiryo mu byuma bigaburira inyama biracyari hejuru, raporo zituruka mu mirima y’inka zirera yemeza ko ivumbi ryiyongera ku buryo bugaragara mu buryo bwo kugaburira no kunoza uburyo ibiryo by’inka bifatwa mu mashyo y’amatungo. Umwe mu bahinzi b’inka bagiranye amasezerano y’ubucuruzi yagaragaje ko igipimo cyo guhindura ibiryo by’inka cyazamutseho amanota 2.8 (kuva kuri 1.68 kugeza kuri 1.65) mu gihe cy’ikura ry’inka mu buryo bwuzuye, avuga ko inyungu yatewe ahanini no kugabanuka kw’ipfa ry’ibiryo bitewe n’amande.

Kuzigama ingufu kwa 18.2% kuri toni bigaragaza igabanuka rya buri mwaka rya kWh ringana na toni 80.000 z'umusaruro w'uruganda ku mwaka bingana na EUR 32.400 mu kuzigama amafaranga y'amashanyarazi ku gipimo mpuzandengo cy'amashanyarazi mu nganda mu Butaliyani cya EUR 0.15/kWh (Eurostat, 2025). Kongera igihe cyo gukoresha ingufu ku kigero cya 47.2% bivuze ko habaho impinduka nke ku mwaka, bigabanya ikiguzi cyo kugura ibikoresho ku mwaka cya 32% ndetse n'igihe cyo gukora kirenga 75%.

Ibitekerezo ku bakiliya

“Ubwo twatekerezaga ku nshuro ya mbere gushaka impeta zikomoka ku nganda zikora mu Bushinwa, hari gushidikanya kwumvikana mu ikipe. Inzego zikora ku nganda zikora ku nganda z’i Burayi zimaze igihe kinini ziganza iri shami, kandi abakora uruganda rutunganya ibiryo by’amatungo bakunda kuzirikana ibice by’ingenzi mu mikorere. Ariko amakuru nyuma y’amezi cumi n’abiri arigaragaza. Impeta ya Hongyang yarushije ibicuruzwa byatanzwe n’umucuruzi wacu wa mbere ku bipimo byose dukurikirana ku burambe, ikoreshwa ry’ingufu, ndetse n’ubwiza bwa pellet. Abakiriya bacu b’inkoko babonye itandukaniro mu mirima yabo, kandi ni cyo cyemezo cy’ingenzi.”

Marco Bellini, Umuyobozi ushinzwe ibikorwa, AgriFeed Lombardia Srl

Umwanzuro

Urubanza rwa AgriFeed Lombardia rugaragaza ko ubwiza bw'inkongoro y'umugozi butaterwa n'aho inkomoko cyangwa umurage w'ikirango, ahubwo buterwa n'ubuhanga mu by'icyuma, ubuziranenge mu gucukura, no kunoza ikoreshwa ryayo. Ishoramari rya Hongyang mu bikoresho byo gucukura imbunda bya CNC bitumizwa mu Budage, isesengura rikomeye ry'ibikoresho fatizo, no gukomeretsa ibyuma bivamo umwuka bituma inkongoro y'umugozi yujuje ibisabwa n'inganda zikora ibiryo by'inkoko zo mu Burayi zikorera mu isoko rimwe ku isi ry’ibiryo by’inkoko bikuze kandi byita ku bwiza.

Ku bakoresha inganda zo mu Butaliyani n'i Burayi basuzuma uburyo bwo kugura inganda, uru rubanza rutanga aho rushingira: inganda nini ikoresha ifu y'inka z'ibigori-ingano-soya ku gikoresho cya pellet press cya 250 kW yageze kuri 96.5% PDI, igabanuka ry'ingufu rya 18.2%, kandi yongerewe igihe cyo kubaho kw'inganda mu mezi 12 y'imikorere idahinduka, byose ku giciro cyo kugura kiri munsi y'igiciro cy'imigabane y'i Burayi, aho igihe cyo gutanga kigera munsi y'ibyumweru bine.

Inkomoko y'amakuru

1. Inama ngarukamwaka ya Assalzoo 2025. Imibare y'umusaruro w'inganda z'ibiryo by'amatungo mu Butaliyani: toni miliyoni 15.6 zose hamwe, urwego rw'inkoko 39.1% by'imigabane, EUR miliyari 10.1 z'amayero. Byatangajwe na Il Sole 24 Ore, Kamena 2025.

2. Agasanduku k'ibipimo. “Isoko ry'Ibiryo by'Inyoni mu Butaliyani: Isesengura, Iteganyagihe, Ingano, Imiterere n'Isesengura.” 2026. Igipimo cy'umusaruro w'ibiryo by'inyoni: toni miliyoni 8.5 miliyoni 9.5 ku moko yose y'inyoni mu Butaliyani.

3. FEFAC. “Iteganyagihe ry’isoko ry’umusaruro w’ibiryo by’inkoko bya EU 2025.” Buruseli, Ukuboza 2025. Iteganyagihe ry’umusaruro w’ibiryo by’inkoko bya EU27: toni miliyoni 50.653 (+1.5%).

4. Eurostat. Imibare y'ibiciro by'amashanyarazi ku bakoresha inganda mu muryango w'ubumwe bw'ibihugu by'Uburayi, 2025. Impuzandengo y'Ubutaliyani: hafi EUR 0.15/kWh ku gipimo cy'ikoreshwa (500 2,000 MWh).

5. Liyang Hongyang Feed Machinery Co., Ltd. Umwirondoro w'ikigo n'ibisobanuro by'inganda zikora ibyuma bifunga. en.ringdies.com.

6. Kaminuza ya Leta ya Kansas. “Uburyo bwo Gupima Pellet Durability Index (PDI).” Uburyo busanzwe bwo gupima agasanduku k’imashini n’uburyo bwa Holmen bwo kugereranya umwuka.

7. KSU. “Igipimo cya Gelatinization ya Starch mu mafunguro y’ibiryo.” Uburyo bwa Amyloglucosidase bwo gukoresha mu kugaburira ibiryo.

Ubu bushakashatsi bushingiye ku makuru y’imikorere yanditswe mu gihe cy’amezi 12 (Werurwe 2025 Werurwe 2026) muri AgriFeed Lombardia Srl, Cremona, mu Butaliyani. Izina ry’umukiriya ryakoreshejwe ku ruhushya. Ibipimo bya PDI byakozwe hakoreshejwe Holmen NHP100 pneumatic pellet tester. Ishyirwa mu gaciro ry’ibinyampeke rigenwa n’uburyo bwa amyloglucosidase enzymatic muri laboratwari yigenga isesengura ibiryo i Piacenza, mu Butaliyani.